How Socks are Made

Socks manufacturing will not be a high-tech business, nevertheless, it includes many detailed processes. Each part of the manufacturing should coordinate with one another to make sure high-quality necessities and time-controlling. In this put up we are going to speak about sock manufacturing’s complete process.

The complete socks manufacturing process takes many steps,

1. Pattern Coding 
2. Yarn Preparation 
3. Knitting socks
4. Linking/sewing socks
5. Boarding 
6. Pairing & Labeling Socks

Pattern Design

What our shoppers present us are the designs of the socks, nonetheless socks knitting machines usually are not machines to learn the designs immediately. An expert coding crew who’s accustomed to sock saw the machine mechanism samples the machine they will switch your vector design into bitmap designs after which codes that the knitting machines can learn. Every pixel of the bitmap design means a thread with a particular shade will probably be knitted by the means.

Different needles of knitting machines mean the widths of flat bitmap designs are totally different,96, 144, 168, and 200 pixels, respectively. Anand the restriction of threads relies on is restriction nation of why socks one can’t current gradient or detail pattern gradients order particulars we have now confirmed.

Yarn Planning for Socks

we have to confirmed important things regarding yarn.

Composition

Colors.

The most important factor is here on how to choose a proper composition of your socks. For normal and combed cotton, we have many colors in stock that are able to match your Pantone colors.

For other yarns like mercerized cotton, wool, etc we will make custom-dyed yarn according to your specified Pantone colors.

Knitting Socks

Using programmed codes in step 1, a multitude of needles then knit the assorted threads right into sequence of interlocking loops. Computerized socks knitting machines work at excessive speeds and many simply be programmed to provide all kinds of socks. 1st inline-inspection is applied inline inspection away from errors like size, trimming, interlocking, and many other factors.

Linking/Sewing Socks

Knitting makes a cylinder tube, thus we have to the stitching process of hyperlinking the separated toe elements collectively. This is often completed by machine, which is fast. sometimes this process can also completed by guide work, which prices lots of time. since the socks are sewn on after the other, our expert staff can simply discover faulty socks and clear them away from the bulk. which is the 2nd inline inspection.

Boarding Socks

The boarding process is applied to maintain the socks in good condition so that they will simply be paired and packed. one thing more to notice right here is that the boarding step additionally preserves the socks clear and mushy by experiencing steams beneath a hard and fast strain and temperature. After boarding, the socks will naturally dried.

Drying and Labelling Socks

This is the ultimate inspection step to see if there may be any deflection on the socks. The left and proper socks are paired collectively after which handed on to be non-public labelled. You can select hangtags or bands to label your socks.

Reach Us:

Inter Market are the best Socks Manufacturer In Pakistan. We done our best to complete client requirements and give the high quality material. You can contact us for more details.